Description
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A6410 9199-00005 Other names:
Protection card A6410 9199-00005 for AMS 6500 Classic system
A6410 9199-00005 AMS Axis Relative Vibration Monitor
AMS axis relative vibration monitoring card A6410 9199-00005
A6410 9199-00005 axis vibration monitoring card
Emerson A6410 9199-00005 is a shaft relative vibration monitor designed to be integrated into the AMS 6500 mechanical health monitoring system. This product is manufactured in Germany and is part of Emerson’s comprehensive monitoring solution suite, designed to ensure the reliability and efficiency of critical rotating machinery in various industries, including steam, natural gas, compressors, and hydro turbines. Mainly used to measure the vibration of rotating shafts in industrial applications. This module is particularly suitable for applications involving steam, gas, compressors, and hydraulic turbine machinery. It reliably protects machinery by accurately monitoring shaft relative vibration and comparing vibration parameters with predefined alarm setpoints, triggering alarms and relays as needed.
The following is a detailed introduction to the product:
Basic Information
Brand: Emerson
Model: A6410 9199-00005
Product Type: Shaft Relative Vibration Monitor
Main features and specifications:
Design and reliability: The design of A6410 9199-00005 has high reliability and is suitable for monitoring the most critical rotating machinery in factories. It operates as a 1-slot monitor and is compatible with other AMS 6500 monitors, forming a complete API 670 mechanical protection system.
Application: Shaft relative vibration monitoring is crucial for the prediction and protection monitoring of all sleeve bearing machines. It is particularly useful when the machine casing is much heavier than the rotor and the bearing casing does not vibrate between zero and production machine speeds.
Functional Features
Dual channel measurement: A6410 9199-00005 has two independent channels, each of which can measure axial, radial, or tangential vibrations, providing a more comprehensive vibration monitoring capability.
Wide frequency range: Its frequency range is 0.1 to 1000 Hz, which can meet the needs of different industrial applications.
High resolution: The resolution is 0.001 mm/s, ensuring the accuracy and precision of the measurement results.
Durable and Reliable: The monitor is designed with a sturdy structure that can be used in harsh environments, ensuring long-term stable operation.
Easy to install and use: A6410 9199-00005 is relatively easy to install and use, reducing maintenance costs.
Application scope
The Emerson A6410 9199-00005 Shaft Relative Vibration Monitor is widely used in various industrial fields, including but not limited to:
Mechanical vibration monitoring: used to monitor the vibration of mechanical equipment and prevent faults from occurring.
Bearing condition monitoring: Evaluate the health status of bearings by monitoring their vibration.
Rotor balance: In rotating machinery, it is used to monitor the balance state of the rotor and ensure stable operation of the machinery.
Pump performance monitoring: Monitor the operating status of the pump, promptly identify and address potential issues.
Fan performance monitoring: Monitor the vibration of the fan to ensure its efficient operation.
Gearbox status monitoring: Monitor the vibration of the gearbox to prevent gear damage and other malfunctions.
Technical specifications:
Input: A6410 9199-00005 has two sensor inputs and can operate in independent or combined monitoring mode. It supports eddy current and differential Emerson sensor inputs, with part numbers 6422, 6423, 6424, and 6425.
Isolation: The module is electrically isolated from the power supply, enhancing safety and reducing interference risks.
Frequency range: Provides a lower cutoff frequency of 1 or 5 Hz and an upper cutoff frequency range of 50-2000 Hz, which can be adjusted according to application needs.
Size and compatibility:A6410 9199-00005 is a compact 3U size 1-slot plug-in module that reduces cabinet space requirements by half compared to traditional 4-channel 6U size cards. It complies with the API 670 standard and is hot swappable, ensuring maximum downtime during maintenance or replacement.
Output: This module provides front and rear buffering and proportional output, including 0/4-20 mA and 0-10 V output, making it easy to integrate with various control systems.
Self checking facilities: including self checking facilities for monitoring hardware, power input, hardware temperature, sensors, and cables to ensure continuous operation and early detection of potential issues.
Size and weight: A6410 9199-00005 measures 16cm x 16cm x 12cm, weighs 0.8kg, has a compact structure, and is suitable for various installation environments.
Integration and usage:
A6410 9199-00005 is part of the broader AMS 6500 system, which is integrated with PlantWeb ® Integrate with AMS software. This integration combines Ovation ® And DeltaV ™ Process control system, providing integrated operation of mechanical health monitoring. AMS software provides advanced predictive and performance diagnostic tools, enabling maintenance personnel to confidently identify machine failures as early as possible.
Function: Mainly used for monitoring shaft relative vibration, which is crucial for predictive and protective monitoring of machinery. This type of monitoring is particularly important for sleeve bearing machines, as the casing of sleeve bearing machines is much heavier than the rotor, and the bearing housing does not vibrate under normal operating conditions.
Sensor compatibility: A6410 9199-00005 can be used in conjunction with various eddy current displacement sensors, including models PR6422, PR6423, PR6424, and PR6425. These sensors can measure the position and motion of the shaft, providing accurate data about the relative vibration of the shaft.
Monitoring mode: Provides two independent or combined monitoring modes, allowing for flexible data collection strategies based on application requirements.
Output: This device provides buffering and proportional output (0/4-20mA, 0-10V), making it easy to integrate with various control systems.
Protection and alarm functions: A6410 9199-00005 can trigger alarms and relays based on predefined vibration limits, effectively protecting the machine from potential damage caused by excessive vibration.
Integration and compatibility:
API 670 Compliance: A6410 9199-00005 complies with API 670 regulations, indicating its suitability for mechanical protection schemes that meet this standard. This compliance ensures interoperability with other components of the mechanical protection system.
Hot swappable design: Its design allows for hot plugging, which means that replacement or maintenance can be carried out without shutting down the entire system, thereby improving operational efficiency and safety.
Remote optional limit doubling and trip bypass: This function enables remote adjustment of alarm settings and flexible configuration of monitoring systems according to constantly changing operational requirements.
In summary, the Emerson A6410 9199-00005 axis relative vibration monitor is a highly reliable and versatile tool that can be used to monitor the health status of critical rotating machinery. Its design, functionality, and integration capabilities make it an essential component for maintaining mechanical efficiency and lifespan in various industrial applications.
Precautions
When using the Emerson A6410 9199-00005 Shaft Relative Vibration Monitor, ensure that it is installed and configured correctly according to the product manual.
Regularly inspect and maintain the monitor to ensure its normal operation and accurate measurement.
When used in harsh environments, appropriate protective measures should be taken to extend the product’s lifespan.
The Emerson A6410 9199-00005 shaft relative vibration monitor is a precision tool designed specifically for accurately monitoring shaft relative vibration in critical machinery. Its compact design, compatibility with various sensors, and advanced monitoring and protection functions make it an important component for maintaining the health and safety of industrial equipment. Whether used for steam, gas, compressor, or hydro turbine applications, A6410 9199-00005 helps develop comprehensive mechanical health monitoring strategies, fully utilizing Emerson’s expertise in industrial automation and control systems.
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